ESSKAY ENGINEERING PARBOILED PLANT

Price 50000000.00 INR/ Unit

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MOQ : 1 Unit

ESSKAY ENGINEERING PARBOILED PLANT Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
50 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About ESSKAY ENGINEERING PARBOILED PLANT

A Parboiled Rice Plant is an industrial processing facility designed to treat raw paddy through a controlled hydrothermal sequence before it goes into the milling stage. [1]

Instead of directly milling the raw harvested paddy, a parboiled plant soaks, steams, and dries the grain. This ancient technique, now completely automated with modern engineering, alters the starch structure inside the grain, significantly improving its nutritional profile, durability, and milling yield. [1]

The 3 Core Processing Sections

1. The Hydrothermal Processing Unit (The Treatment Stage)

This section modifies the physical properties of the rice kernel before mechanical milling begins: [1]

Soaking: Raw paddy is submerged in large hot water tanks to uniformly increase its internal moisture content. [1]
Steaming: The soaked paddy is exposed to pressurized steam in specialized cookers. This process gelatinizes the starch inside the grain, fusing micro-cracks and locking vitamins from the outer bran layer directly into the core. [1]
Drying: The hot, damp paddy passes through vertical or fluid-bed column dryers to gently bring the moisture down to a stable 13%14%, making it safe and ready for the milling floor. [1, 2]

2. The Milling Section (The De-Shelling & Texturing Stage)

Once the parboiled grain is dry and hardened, it enters the mechanical processing line:

Husking (De-shelling): Heavy-duty pneumatic rubber rollers strip the outer protective husk from the grain, yielding brown rice.
Paddy Separation: A horizontal multi-layer sifter isolates un-husked paddy and routes it back to the rollers.
Whitening & Friction Polishing: Abrasive stones remove the oil-rich bran layer. Next, water-mist friction polishers buff the grain to give parboiled rice its signature clean, amber, glassy appearance.

3. The Optical Purification Unit (The Final Inspection Stage)

Parboiled processing can yield unique color defects like heat-damaged yellow kernels, water-spotted grains, or black-tipped pecky rice.
Integrated high-capacity AI Color Sorters use advanced area-array vision and deep learning models to identify these localized color defects, instantly shooting pinpoint air blasts to reject them without interrupting the high-speed commercial flow. [1]

Key Industrial Advantages of Parboiling

Massively Reduced Grain Breakage: Raw rice breaks easily under mechanical stress. Parboiling hardens the grain structure, drastically increasing the Head Rice Recovery (HRR) rate and lowering the percentage of cheap broken rice.
Enhanced Nutritional Value: Pushing water-soluble B vitamins (like Thiamine) deep into the endosperm makes parboiled rice much more nutritious than standard white raw rice.
Extended Storage Life: The extreme steam heating sterilizes the grain, destroying dormant insect eggs, molds, and fungal spores, giving the packaged rice a vastly extended shelf life.

Are you planning to build or upgrade an industrial processing setup? Let me know:

Your target production capacity (e.g., in Tons Per Hour / TPH)
If you need specific technical details on matching steam boilers or air compressors
If you want to compare standard mechanical setups with fully automated PLC-controlled turnkey plants